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The process starts with a piece of material using a thermoplastic resin.  Fibers can include glass, carbon, aramid and more.  Resins can include TPU, nylon, polypropylene, polyethylene and more.

 

 

 

 

 

 

 

 

 

 

 

 

 

Material is thermoformed in as little as 60 seconds. Piece is rough-trimmed.

 

 

 

 

 

 

 

 

                                           

 

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Molded piece is then trimmed using proprietary laser trimming system.

 

 

 

                                                                                    

 

 

 

 

 

 

 

 

Finished pieces are assembled.

 

 

 

 

 

 

 

 

 

 

 

 

Finished piece made for robotics manufacturer

Piece made for military contractor

Piece made for military contractor

ABS ventilator casing. From design to finished product in 4 days.

Carbon fiber battery box for bipodal robot

Carbon fiber motor enclosure part for electric aircraft

Carbon fiber/fiberglass protective ski racing forearm guard

Fiberglass snowboard binding highback

 

 

 

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